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Zhuhai Complord Launches EP-Y011 Flame Retardant for OFNP-Rated AI Computing Cables ——Molybdate Synergy Tech Passes UL 1685, Smoke Density Reduced 40%

Zhuhai Complord Launches EP-Y011 Flame Retardant for OFNP-Rated AI Computing Cables ——Molybdate Synergy Tech Passes UL 1685, Smoke Density Reduced 40%

2025-08-07

Core Trend: AI Data Centers Drive Cable Safety Upgrade

With NVIDIA GB200/AMD MI350 chips exceeding 1200W, cable channel temperatures in data centers reach 110℃+. 2025 NFPA 262 updates mandate:
  OFNP-rated cable Dsmax ≤50 (vs. ≤75 legacy)
  Flame spread ≤1.5m (UL 1685 Cat.5)
Per BCC Research, global flame-retardant PVC cable market for AI data centers will hit $4.2B in 2025, OFNP-grade demand growing at 35% CAGR.


Tech Breakthrough: Dual Charring-Suppression Mechanism

EP-Y011 Innovations (Patent CN202410356789.2)

  1. Molybdate-Mg(OH)₂ Core-Shell Structure

    • 40% molybdate (smoke suppression) + 60% Mg(OH)₂ (flame retardancy)

    • Forms ceramic char layer at 250°C, OI=46% (ASTM D2863)

  2. Record-Low Smoke Density

    Test Condition Traditional Sb₂O₃ EP-Y011
    Flaming Dsmax (GB/T 8323) 320 176
    Non-flaming Dsmax (GB/T 8323) 480 222
    UL 1685 Flame Spread 2.8m 0.9m
    Source: Konnod Lab (2025Q3)
  3. Electrical Performance Assurance

    • Volume resistivity >1×10¹⁵ Ω·cm (IEC 60093)

    • Dk=3.2 at 1MHz, compatible with 400G optical modules


Validation: Top-Tier AI Data Centers

Customer Application Results
Huawei Cloud Liquid-cooled server cables NFPA 262 Dsmax=42 (limit 50)
Equinix North America AI hub UL 1685 Cat.5 certified (0.7m spread)
GDS Holdings HVDC power systems <5% smoke density shift after 1000h damp heat

Supply Chain Edge: Compliance & Cost

  • Zero Hazardous Substances: Passed RoHS/REACH SVHC 239 tests (SGS-REA25-0886)

  • Non-Migrating: Water solubility <5g/L (25°C), no long-term performance loss

  • Cost Efficiency: 5phr loading (vs. 8-10phr traditional), 18% cable cost reduction


Future Expansion: Smart Manufacturing

10,000-ton Zhuhai plant (Q4 2025) features:
Supercritical CO₂ drying: D50=1-4μm
Moisture content ≤0.3% (industry avg. 1.2%)
▶ AI vision QC system (99.98% defect detection)

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Blogdetails
Created with Pixso. Zu Hause Created with Pixso. Blog Created with Pixso.

Zhuhai Complord Launches EP-Y011 Flame Retardant for OFNP-Rated AI Computing Cables ——Molybdate Synergy Tech Passes UL 1685, Smoke Density Reduced 40%

Zhuhai Complord Launches EP-Y011 Flame Retardant for OFNP-Rated AI Computing Cables ——Molybdate Synergy Tech Passes UL 1685, Smoke Density Reduced 40%

2025-08-07

Core Trend: AI Data Centers Drive Cable Safety Upgrade

With NVIDIA GB200/AMD MI350 chips exceeding 1200W, cable channel temperatures in data centers reach 110℃+. 2025 NFPA 262 updates mandate:
  OFNP-rated cable Dsmax ≤50 (vs. ≤75 legacy)
  Flame spread ≤1.5m (UL 1685 Cat.5)
Per BCC Research, global flame-retardant PVC cable market for AI data centers will hit $4.2B in 2025, OFNP-grade demand growing at 35% CAGR.


Tech Breakthrough: Dual Charring-Suppression Mechanism

EP-Y011 Innovations (Patent CN202410356789.2)

  1. Molybdate-Mg(OH)₂ Core-Shell Structure

    • 40% molybdate (smoke suppression) + 60% Mg(OH)₂ (flame retardancy)

    • Forms ceramic char layer at 250°C, OI=46% (ASTM D2863)

  2. Record-Low Smoke Density

    Test Condition Traditional Sb₂O₃ EP-Y011
    Flaming Dsmax (GB/T 8323) 320 176
    Non-flaming Dsmax (GB/T 8323) 480 222
    UL 1685 Flame Spread 2.8m 0.9m
    Source: Konnod Lab (2025Q3)
  3. Electrical Performance Assurance

    • Volume resistivity >1×10¹⁵ Ω·cm (IEC 60093)

    • Dk=3.2 at 1MHz, compatible with 400G optical modules


Validation: Top-Tier AI Data Centers

Customer Application Results
Huawei Cloud Liquid-cooled server cables NFPA 262 Dsmax=42 (limit 50)
Equinix North America AI hub UL 1685 Cat.5 certified (0.7m spread)
GDS Holdings HVDC power systems <5% smoke density shift after 1000h damp heat

Supply Chain Edge: Compliance & Cost

  • Zero Hazardous Substances: Passed RoHS/REACH SVHC 239 tests (SGS-REA25-0886)

  • Non-Migrating: Water solubility <5g/L (25°C), no long-term performance loss

  • Cost Efficiency: 5phr loading (vs. 8-10phr traditional), 18% cable cost reduction


Future Expansion: Smart Manufacturing

10,000-ton Zhuhai plant (Q4 2025) features:
Supercritical CO₂ drying: D50=1-4μm
Moisture content ≤0.3% (industry avg. 1.2%)
▶ AI vision QC system (99.98% defect detection)